Automatic Fried Seaweed Chips Processing Solution
Seaweed Chips Production Line Flowchart
Seaweed is very popular in the global snack market. Sales of fried seaweed are particularly strong. However, the thin texture of seaweed and its tendency to absorb water and soften places extremely high demands on the frying process.
Gelgoog automatic fried seaweed production line is designed to address this industry pain point. The seaweed chips production line utilizes continuous, constant-temperature frying technology. The seaweed fryer allows for precise temperature control. The seaweed snack processing line produces high-quality fried seaweed with a crispy texture. Suitable for seaweed processing enterprises, snack food brands, and export-oriented food factories.
Raw seaweed → Washing → Air drying → Shaping/Coating → Seasoning and marinating (optional) → Frying → Deoiling → Cooling → Seasoning → Packaging
- Washing: The bubble washing machine is equipped with a spray nozzle. It removes fine sand or salt from the surface of the seaweed.
- Air Drying: The height and angle of the air drying machine are adjustable. It quickly dries the surface moisture of the seaweed.
- Shaping/Coating: We can press the seaweed into uniform sheets or rolls according to customer needs. We can also coat the seaweed with flour.
- Soaking (Optional): Briefly soak the seaweed in a soaking tank. This allows flavorings such as sugar, salt, and seafood extracts to adhere evenly.
- Frying: A constant temperature continuous fryer is used. The frying temperature and time are freely adjustable.
- Deoiling: Gelgoog offers centrifugal deoiling machines and vibratory deoiling machines. They can be used together.
- Seasoning: Gelgoog has a processing laboratory that can provide you with a variety of seasoning options.
- Packaging: We offer a variety of packaging methods and materials to meet your various needs.
Features Of Seaweed Chips Processing Machines
Seaweed Washing Machine
- Water Saving: The gelgoog bubble washing machine features a filtration system. Sand and dirt from the surface of the seaweed are filtered to the bottom of the machine. The washing water can be recycled.
- High Quality: The seaweed washing machine allows control over washing time and water temperature. This allows the seaweed to soften appropriately for further processing.
Seaweed Frying Machine
- Constant Temperature: We offer both electric and gas heating options. The seaweed frying machine precisely controls the oil temperature between 140℃ and 160℃. This constant low-temperature frying ensures the seaweed is crispy and vibrant green. Consistent batch quality enhances brand image.
- Dynamic Filtration: The seaweed frying machine is equipped with a filtration system. Residue from the frying process automatically sinks to the bottom and is trapped by the filter. This effectively extends the oil's shelf life.
- Anti-Floating: The seaweed frying machine can be configured with a double-layer mesh belt. The seaweed can be sandwiched between the mesh belts, ensuring complete immersion in the oil.
Fried Seaweed Seasoning Machine
- Even Seasoning: The roller design ensures thorough and even mixing of seasonings and seaweed.
- No Damage: The smooth internal structure of the seasoning machine prevents damage to the crispy seaweed sheets.
- Flexible Application: Customers can precisely control the amount of powdered or liquid seasonings added.
Seaweed Chips Packing Machine
- Extended Shelf Life: We can provide nitrogen-filled packaging machines. Effectively prevents product oxidation and moisture absorption, extending shelf life.
- Automation: The fried seaweed packing machine operates fully automatically, handling bag picking, weighing, packaging, nitrogen filling, and sealing. High speed, reducing labor costs.
Advantages of the Seaweed Snack Processing Line
- Cost Reduction: The seaweed washing machine is equipped with a water circulation system. The automatic seaweed fryer features an oil residue filtration system. This saves raw materials and significantly reduces production costs.
- Intelligent Control: The seaweed snack processing line is equipped with a PLC intelligent control system. The touchscreen is simple and easy to operate, requiring only 1-2 people to operate the entire line.
- High Output: The fried seaweed production line can process 300-3000 kg per hour and can operate 24/7 without interruption. This meets the needs of large-scale orders and increases company revenue.
- Safety: The seaweed chips production line is made of food-grade stainless steel. It is sturdy and durable, meeting international food safety certification requirements such as HACCP.
- Easy Maintenance: The fried seaweed production line uses a quick-release structure. This facilitates daily cleaning and maintenance, ensuring no unsanitary corners.
- Customization: Gelgoog can provide in-depth customization based on customer product specifications (sheets, shreds, sandwiches), production capacity, and factory conditions. We provide a one-stop service from site planning, installation and commissioning, operation training to maintenance.
Technical Data
| Fried Seaweed Production Line | |||
| Machine | Model | Size | Power |
| Seaweed Washing Machine | XQ4000 | 4100*1400*1500 | 6.6KW |
| XQ5000 | 5100*1400*1500 | 9.2KW | |
| XQ6000 | 6100*1400*1500 | 9.2KW | |
| Dough wrapping machine | WB800 | 1000*800*1300 | 1.1KW |
| WB1000 | 1100*1000*1300 | 1.5KW | |
| Seaweed Frying Machine | LZE3500 | 3700*1600*2200 | 90KW |
| LZE5000 | 5200*1600*2200 | 144-171KW | |
| LZG2000 | 2200*800*1400 | 10W C | |
| LZG3500 | 3700*1900*2400 | 20W C | |
| Deoiling Machine | ZT600 | 3500*1400*2200 | 1.5KW（oil pump） |
| Seasoning Machine | WG1500 | 1800*750*1700 | 1.1KW |
| WG2400 | 2700*900*1700 | 1.1KW | |
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