Ginger Juice Production Line Solution
Ginger Juice Process Flow:
Ginger → Washing and peeling → Crushing → Juicing → Filtering → Concentrating → Mixing →UHT → Filling → Packaging
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Raw material processing: split the fresh ginger that needs to be processed, and wash away the soil and impurities with clean water;
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Crushing: Use a crusher to crush the fresh ginger block into a coarse slurry. Because the ginger contains a lot of wood fiber, the selected crusher must have sharp crushing tools and screen holes;
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Enzymatic treatment of fruit pulp: proper enzymatic treatment of fresh ginger fruit pulp can significantly increase the juice yield. Conditional production lines must have pulp heating and stirring devices;
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Squeeze juice to extract juice: import the enzymatically hydrolyzed fruit pulp into Kaiyi KAAE belt juicer for juice extraction;
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Pre-treatment of enzymatic hydrolysis: including pre-killing, adjusting PH value;
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Enzymatic hydrolysis treatment: control the temperature of the reaction substrate at 50-55℃, add pectin decomposing enzyme, cellulase and other comprehensive enzyme preparations under uniform stirring, the action time is 50-60 minutes;
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Centrifugal separation: the above-mentioned juice is further processed by a high-speed centrifuge to improve the purification effect of the juice liquid;
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Ultrafiltration treatment: use a diatomaceous earth filter or ultrafiltration unit to further process the centrifuged ginger juice to obtain pure fresh ginger juice;
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Concentrated processing: in order to facilitate storage, long-distance transportation, product export and meet the processing requirements of other products, the fresh ginger juice needs to be further concentrated and processed to make 36°Bx ginger concentrated juice, which is filled in aseptic bags or vats ；
- Ginger juice beverages
- Functional health drinks
- Ginger shots (concentrated drinks)
- Ginger concentrate for food processing
- Sauce and seasoning industry
1.What is the capacity of the ginger juice production line?
It can process 500-3000 kg of ginger per hour. Larger capacities can be customized. Suitable for large-scale industrial juice processing plants.
2.What is the juice yield of the ginger processing?
The Gelgoog ginger juice making machine has a juice yield of 97%. The yield varies slightly depending on the ginger variety.
3.Is the production line fully automatic?
Yes, the line can be equipped with PLC control to achieve automatic operation and reduce labor costs.
4.What materials are used in the equipment?
All machines are made of SUS304 stainless steel, ensuring food safety and durability.
| Machine Name | Machine Size(mm) | Power（Kw） |
| Bubble type washing machine | 2600×1000×1600 | 4.75 |
| Plate hoist | 3000×900×2000 | 0.75 |
| Hammer crusher | 1050×750×1800 | 4.00 |
| Forced feed pump | 1500×370×420 | 1.50 |
| Spiral fruit juicer | 1580×420×1400 | 4.00 |
| Temporary storage tank | Φ1000×600 | 0.00 |
| Juice pump | 400×300×350 | 0.75 |
| Preheater | 1500×460×1100 | 0.00 |
| Enzymatic hydrolysis tank | Φ1200×1900 | 1.50 |
| Juice pump | 400×300×350 | 0.75 |
| Plate and frame filter | 600×300×500 | 0.00 |
| Temporary storage tank | Φ1000×600 | 0.00 |
| Juice pump | 400×300×350 | 0.75 |
| Diatomaceous earth filter | 950×300×420 | 0.00 |
| Mixing tank | Φ1450×2300 | 2.20 |
| Juice pump | 400×300×350 | 0.75 |
| High pressure homogenizer | 1300×1100×1300 | 22 |
| Juice storage tank | Φ1450×2000 | 0 |
| Vacuum degasser | 1850×1000×2300 | 1.5 |
| Sterilizer machine | 2000×1200×2000 | 5 |
| Fruit juice finished can | Φ1450×2000 | 0 |
